Flexible Dies

Flexible Dies

By combining over 35 years of etching know-how and the most advanced engraving machinery available on the market, Suron manufactures top quality flexible dies to guarantee you the best die cutting results for your project.

Our CNC engraving technology allows us to offer flexible dies made under extremely tight tolerances (+/- 0.002 mm) and according to customers’ exact measurements and specifications. As a result, you get high precision dies, custom made to suit your diverse cutting applications and all types of materials.

 

Applications for CNC Technology:

  • Rotary or Flat technology
  • Kiss Cutting
  • Through Cutting
  • Variable blade height in one die
  • Various perforation options
  • Micro-perforation: extremely precise perforation. Complete control of cutting lines and geometries. Available as arcs and other special shapes, including suitability for a wide range of raw materials.
  • Intended for labels, security labels, IML, stamps, tags and envelope production

 

Types of Dies:

Steel Dies

  • Made from flexible, hard steel
  • Highly magnetic
  • Suitable for die-cutting jobs with short to medium runs
  • Erosion resistant

 

Plated Dies

  • Made from flexible hard steel
  • Tool is plated with mix of elements, ensuring smooth surface and equipping the cutting blade with extra strength for superior durability
  • Suitable for all application and all types of materials
  • Die enables quality cutting, and is the natural choice for most jobs
  • Highly magnetic
  • Erosion and corrosion resistant
  • Long lasting

 

NHT Hardened Gold Dies

  • Made from flexible hard steel
  • Tool is plated with a mix of elements, ensuring a smooth surface, and fortifying the blade
  • The tool is then put through unique hardening processes to form highly-durable superior grade dies
  • Suitable for die-cutting extra tough and abrasive stocks
  • High magnetization
  • Erosion and corrosion resistant
  • Extra-long lasting

 

Folding Carton Dies:

  • Made from flexible hard steel
  • Tool is plated with a mix of elements, ensuring a smooth surface and fortifying the cutting blade for improved durability
  • High magnetization
  • Erosion and corrosion resistant
  • Long-lasting
  • Ideal solution for lower volume projects
  • Cost effective alternative to solid dies
  • Complete control of folding lines according to carton properties
  • “Mount and Cut” die is suitable for running on a standard cutting unit

 

Suron manufactures all dies and cylinders with its state-of-the-art machinery. The built to spec products follow customers’ exact requirements, namely: varying heights, cylinder hardness, surface type finishing, and so on. The dies undergo a high level of production and meticulous quality control. Each one of the dies is tested on the appropriate material, and the prototype created from the die is sent to the customer for testing and approval. The versatile production processes and quality control guarantees consistent, efficient, ultimate customer use over time.

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Technical Details

  • Cutting angle: 500 -1100 – adjusted to the face material properties
  • Blade height: 0.32-1 mm – adjusted to the release liner thickness (in microns)
  • Minimum comer radius 0.00 mm, perfectly sharp comer
  • Plating and hardening the smooth surface, clean cutting and long runs, quality manufacturing
  • NHT hardening process ensures long lasting dies, and compliance with particularly complex requirements

 

Local Agents

 

India

M/s Repro Graphics Pvt. Ltd.

Shailesh Bhelkar

shailesh@reprographicsindia.in
Unit No: 19, 3rd Floor, Mahalaxmi Indl Est.
Premises Co-Op Soc. Ltd.
Gandhi Nagar, Lower Parel
Mumbai 400013, India

T. +91 24 970800

F. +91 22 4368

 

 

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Rotary Cylinders

Rotary Cylinders
Suron’s advanced CNC engraving system allows the company to manufacture a variety of flexible dies using technology that combines photo chemical machining and CNC milling. The dies are manufactured under extremely tight tolerance  (+/- 0.002 mm) and per customers’ exact measurements and specifications. The dies are made to suit a diverse range of cutting applications and all types of materials.Magnetic Cylinders The magnetic cylinders enhance the cutting ability of the dies. Suron offers high grade magnetic cylinders and fat magnetic base-plates. Suron’s cylinders are characterized by powerful magnetization and high quality components that guarantee precise and consistent cutting results.

 

Rotary Dies

To address the needs of the printing industry Suron has developed a selection of printing and die-cutting solutions:

• Rotary cutters
• Printing cylinders
• Hot-foil cylinders
• Anvil rollers
• Gearwheels
• Flat embossing plates
• Flat magnetic base-plates

Suron manufactures all dies and cylinders with its state-of-the-art machinery. The built to spec products follow customers’ exact requirements, namely: varying heights, cylinder hardness, surface type finishing, and so on. The dies undergo a high level of production and meticulous quality control. Each one of the dies is tested on the appropriate material, and the prototype created from the die is sent to the customer for testing and approval. The versatile production processes and quality control guarantees consistent, efficient, ultimate customer use over time.

GET A QUOTE

Details

Applications:

• Label die-cutting

• Flexo & Offset printing

• Envelope production

Technical details:

• Powerful magnetization

• Long lasting

• Standard and custom diameters

• Tight tolerances for all cylinder components

 

 

Local Agents

South Africa

Pro-Slit cc.

Quinten Rodway

quinten@proslit.co.za

PO BOX 2380

Country Club

South Africa, 4301

T. +27 31 5022821

F. +27 31 5022851

 

India

M/s Repro Graphics Pvt. Ltd.

Shailesh Bhelkar

shailesh@reprographicsindia.in

Unit No: 19, 3rd Floor, Mahalaxmi Indl Est.

Premises Co-Op Soc. Ltd.

Gandhi Nagar, Lower Parel

Mumbai 400013, India

T. +91 24 970800

F. +91 22 4368

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